Our company specialized product MI heating electric cable、Pipeline integral electric heater、Well head highly effective heater、Storage tank heating stick、Fluid state heater、Metal electric heating tube、Infrared direction detection heater、Automatic warm controls heater and so on

 

Storage tank heating stick

 

Outline    Electrical bar characteristic   ● Model meaning
Specification and engineering data   ● Electrical bar installment
Supplementary equipment and appendix selection   ● Necessary component installment
The electrical bar installs the electric cable to select the table   Tries to move

TYB explosion-proof electrical bar

The vessel explosion-proof electric heating stick (hereafter refers to as electrical bar) is hotly keeps warm specially for the storage tank and so on vessel electricity partner designs the manufacture the product.Since long ago in the storage tank the medium partner keeps warm mainly is hotly uses the vapor or the hot water takes the heat carrier the plate pot type heater.The plate pot type heater existence accident rate is high, overhaul maintenance difficulty, energy consumption big and so on questions.For example the oil Tiandan well oil pot the heat source limit, the partner keeps warm the question always to puzzle the user community, the electrical bar is precisely hotly develops in view of these questions.For many years after national various oil fields place and so on extraction factory, oil transfer pumping station, refinery, fuel depot, marine petroleum platform, pharmaceutical manufacturing plant uses, has confirmed this product advanced technical performance and the good economic efficiency.

Electrical bar characteristic
1st, the electrical bar is uses the mineral which our company develops to insulate the (MI) heating electric cable (or high performance alloy electric heating tube) takes the heating element.
2nd, the electrical bar structure is solid, the bending strength is high, exquisite, the seal, the explosion-proof, conforms to the storage petroleum and the product various patterns storage tank heating and the heat preservation operation requirements.Explosion-proof rank d II B T1-T6.
3rd, the electrical bar gives off heat evenly, the surface heat shoulders lowly, the work is reliable, the service life is long.Does not have the reactive loss, the thermal efficiency to be high, the operation overhaul is convenient, daily does not need to maintain.
4th, the electrical bar can be good to the source oil and the product medium corrosion resistance.
5th, the electrical bar contour geometry size may defer to the user request production.

 

Model meaning

   

Specification and engineering data

Technical performance:
Ambient temperature: - 40℃ --40℃
The relative temperature is not bigger than 95%
The electricity does not have the undulation: - 10℃ --5℃
Dielectric resistance ≥20MΩ
Dielectrical strength: 660V, 2500V/1min, 220V, 380V, 2000V/1min
Power deviation: ±10%
Protection rank IP54, explosion-proof rank Exd II BT4

Matters needing attention
When this product use should coordinate the control system and the measuring instrument

 

Electrical bar installment
a, before the electrical bar installment should inspect in detail whether complete, and with 500VMΩ the table survey wiring column and the outer covering dielectric resistance should ≥100MΩ, the ship be supposed to be bigger than with the electrical bar 50MΩ.
b, the basis connection outer diameter opens the hole on the shell of tank, and installs the electrical bar connection to see Figure

c, meets installs the electrical bar: Before the installment first installs a bracket in the shell of tank, the bracket acts according to on the shell of tank by the user the hole highly and the electrical bar long manufacture and the installment.Then the oil resistant asbestos rubber snare on the electrical bar the electrical bar insertion shell of tank connection, and with the bolt the electrical bar and the connection fastens in together, and guarantees does not infiltrate the oil.Sees Figure four

d, meets the wire in the earth bolt place, meets the grounding to use 4mm2The above multi-stock copper grain line, and surveys the earth resistance not to be bigger than 10Ω
e, the electrical bar sees Figure in oil pot arrangement five, six:

f, TYBL (right angle) guards against explosions the electrical bar installment
The TYBL explosion-proof electrical bar from the oil pot the manhole insertion, causes lower part the electrical bar the level imposition at the oil pot base (Figure seven, Figure eight), installs when the outer covering must earth, the connecting box going beyond a line mouth installs guards against explosions the hose.

Supplementary equipment and appendix selection
Include with the electrical bar necessary equipment and the appendix: Electric heating control cubicle, platinum thermal resistance temperature sensor, float liquid controller.Above equipment, the appendix necessary use, the realization constant temperature controls the temperate lowest liquid protection automatically, and has the manual automaticswitching.
1st, electrically controlled cabinet
The model divides into DK (on land (ship uses) with) and DKC
According to installs the position to divide into the indoors and the outdoors
According to installs the way to divide into the hanging and the console model
The model and the external dimensions see this factory DK electric heating control cubicle instruction for use
2nd, temperature sensor
The temperature sensor matches which with the temperature accommodometer selects WZP, its platinum thermal resistance indexing number is Pt100, the pattern for inserts the stick, outer diameter 16mm, the length takes L=800mm-1500mm generally by the project actual designation.This factory provides this survey resistance drive pipe for the user, the drive pipe is 3/4 " blue gas tube.
3rd, fluid position controller
In order to prevent the electrical bar reveals the liquid level in the movement to occur “parched”, necessary selects the float fluid position controller to realize the low fluid protection.When the liquid achieved when hypothesis low fluid position, the automatic festival power failure source, stops the electrical bar work, guarantees the safe operation.

Necessary component installment
(1) control cubicle installment and electrical wiring
The electric heating control cubicle is the non-explosion-proof type, should install outside the explosion-proof area (safety zone).Installs when the box body should be vertical, meets the grounding to be supposed reliable reliable.The console model needs the foot bolt to fix the box body in the foundation.
According to the explosion-proof standard request, the power cable and the control cable need to use the copper core electric cable, its section should (see Table according to the electrical bar power choice two).And wiring diagram correct wiring which provides according to the factory.The cut cable and the wiring column connection must use the copper wire nose, does not permit with the stranded wire direct pressure on the wiring column, the electric cable must leave leeway suitably gives the allowance.

The electrical bar installs the electric cable to select the table

Note :
(1) actual selects the electric cable cross-sectional area to be supposed again to examine according to the loss of voltage.
(2) platinum thermal resistance installment
Because heats up the petroleum product fluidity is bad, this process is an inhomogeneous temperature field, the platinum thermal resistance and the electrical bar installment relative position should choose can reflect the oil pot interior oil quality real temperature.The suggestion ten the position installment according to shown in Figure.
Installs the method:
The platinum thermal resistance installs in the steel protective covering, the steel protective covering tube welding meets on the oil pot wall, installs when inward underneath inclines, has 15 degrees included angles with the level (to see Figure 11), in the drive pipe will join the right amount transformer oil, after the platinum thermal resistance inserts the steel protective covering tube the set screw to be tight.
(3) float fluid position controller installment
The float fluid position controller and the electrical bar installment relative position sees Figure 12.Installs the short saving water flat welding on the oil pot wall, the float fluid position controller installs with the flange connection in the short festival, between the flange must front the asbestos rubber packing.Installs the short festival to provide by the factory, the outer diameter size is 90mm.(Sees Figure 13)

Tries to move
a, the inspection electrical bar and necessary install is whether correct, is reliable
b, earths whether reliably, earth resistance whether conforms to the requirement
c, surveys the outer covering and various wiring column dielectric resistance with the 500V megameter should ≥10MΩ
d, inspection oil level whether is higher than the electrical bar
e, qualified carries on after the inspection tries the power transmission, and surveys the electric heating bandit phase voltage and the electric current, completes the record, observes continuously for 24 hours, if does not have exceptionally then the normal work.

 

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